SKG Industries

SKG Industries-Solutions for Smart Factory

Industrial IoT & Digitalization Solutions

Industrial IoT Solutions

We Create Equipment utilization monitoring

In-house Capabilities: Team has a Total of 20 Years of Experience in handling Automation projects (BIW –Manual Line to Robots Automated Line).

Key Services Offered :

Controls Design

PLC & Robot Programming

Project Management

Industrial IOT& Digitalization Solutions

Team Members

Projects Done

Awards Won

Happy Clients

Equipment utilization monitoring

Total Effective Equipment Performance(TEEP), Overall Equipment Effectiveness (OEE), Overall Operation Effectiveness (OOE), On Time In Full (OTIF), and more.

Inventory management

IoTsolutions for manufacturing and other industries that help optimize warehouse management, improve the distribution of inventory items on the shop floor, reduce search time and bring down inventory carrying costs. With Smart inventory management solutions that display real-time updates about the statuses, locations and movements of inventory items, provide detailed analytics and reliable forecasting.

Predictive maintenance / CBM

With predictive maintenance solutions, you can monitor the condition of industrial equipment, forecast potential failures, and schedule service maintenance before actual disruptions/breakdown take place in the running line which leads to heavy losses in terms of financial & time.

Custom IIoTsolution development

We can develop a cost-effective IIoT software from scratch, using Microsoft Azure or AWS cloud services or open-source IoT platforms enabling sensor data collection and analytics, IIoT device connectivity, control and management.

Based on high-level requirements

Based on detailed requirements

Production quality control

Monitoring each and every equipment & process within the factory, we can achieve highest possible quality & we can control as per requirement.

6. Solutions & Softwares

Machine Monitoring Software

Can cover any kind of equipment under this software.

•Advantages

•Real time monitoring of Performances of each equipment

•Failure patterns will known

•With patterns predictive maintenance is possible

•Applications

•Weld Monitoring System –MIG/TIG Welding

•Weld Monitoring System –SPOT/Resistance Welding

•Weld Monitoring System –Stud Welding

LoRaTechnology –Capabilities & Developed Projects

Project done in LoRa Technologies:

6.2.1 Flood Monitoring System

6.2.2 Forest Fire Detection System

6.2.3 WindfarmIOT System

6.2.4 Animal Tracking

6.2.5 Street Light Tracking

6.2.6 Water Monitoring reading

6.2.7 Gas Monitoring

Weld Monitoring S system-MIG (WMS-MIG)

Welding parameters to be measured : Current & Voltage

•Sampling rate : 2000+ data points/sec.

•Current : up-to 600A~1000A

•Voltage : up-to 100V

•Capture seam no. of the weld with the weld parameters using Fronius/Kempi/Lincoln/Panasonic/Yaskawa Controller data.

Benefits

•Optimal system for evaluation of welding process and data control

•Reduction in loss hence improving process stabilisation action which in turns Result in cost saving

•Customised monitoring system

•One-click report generation

Flood Monitoring System

During the rains most of the high end technologies are not useful as all the networking system/ internet is off.

To send information of the levels & nearing danger of Flood, we can use LoRatechnology to send realtimedata at the time of flooding so it can use to evacuate humans staying near rivers & also to know the level of water in the dam without using internet.

WMS Architecture

Data Capturing-Data Logging

Data from Robot Controller & MIG Power Source-Microcontroller Device

Storage Industrial PC

Private Cloud Server

Forest Fire Detection System

This is day by day increasing due to global warming.

To check on the complete forest is not possible using patrolling or any other fire systems.

Just to avoid delay in reporting of fire we can use LoRatechnology to communicate about the start of fire as early as possible so we can take control of situations & douse it.

WindfarmIOT System

Systems to monitoring without going up on the turbine.

Predictive maintenance

Breakdown/Performance monitoring

Animal Tracking IOT System

Wireless Tracking of animals, geo-fencing to keep check on wild animals entering human habitat.

Division 02Vision Solutions

Vision Capabilities

Location

If the image of the project is far from the expected pattern, such as pixels not matching the expected colour, or edges appearing where they should not be then it will be marked as a rework or rejected by the production line.

Count

It can count the number of similar objects that exist in the image. It also determines whether an object does not exist in the image, so the existence/non-existence test also falls into the counting category.

Measurement

The vision system can also calculate the distance between the objects it locates, which is called the task of measurement. It makes very precise measurements to verify the distance between two components of the product.

One dimensional and two -dimensional decoding

A vision system which can decode these symbols in order to track parts throughout the production process and record which finished products they become.

3D Inline Measurement

3D inline measuring technology for body-in-white inspection in Chassis, Frames, Fuel tanks, 2W/3W/4W body and sheet-metal production. A comprehensive line of technologies for robotic calibration, 3D sensors and measurement data visualization makes it easy to complete challenging tasks in the measurement of geometries. Extensive measuring functions make this technology ideal for precision car body construction.

Sealant Vision System (SVS)

Sealant Vision System (SVS) is a measuring equipment that can inspect the suitability of the application of Sealer and Mastic.

SVS can detect issues which directly/Indirectly related with:

•Height

•Width

•Position

•Cross-sectional area

•Volume

•Advantages

•No part is forwarded with missing of sealants.

•These errors are not identified in any process further, so the quality of the part is effected. Eventually there might be failures in testing of the complete assembly & hence the part is scrapped due to quality rejection

•Above Error can be controlled & Losses can be avoided.

•Report generations are done using this system will be useful for rectification & improvement in process

Stud Vision System (StVS)

•Stud Vision System (StVS) used to make your system full-proof where after stud welding you get to know whether all studs are welding or not.

•Using Robot Guidance Sensor & Calibrated 3D-form Matching Sensor with Multi-Line Projection we can get information about the stud welded or not

•Advantages

•No part is forwarded with missing of studs.

•Time saving, as most of this errors are known when the part after completing almost 20-50 processes goes for final assembly of parts.

•Time Saving means Cost Saving

•Report generations are done using this system will be useful for rectification & improvement in process

Part Presence

Instead of using sensors which have a certain life & need breakdowns for replacement. We can use Cameras to check all parts are loaded in processes.

Marking Machines

optical character recognition (OCR) and optical character verification (OCV)

for Marking Machines

Quality Inspection for Defects

Coming soon

Human Presence

To avoid safety hazards during operations in Factory

Coming Soon

Division 03

Automation Solutions

Design & Robotic Simulation Services Capabilities

Services we offer are mentioned as below:

Design & Engineering : -2D, 3D, Plant Lay-outing, Engineering Services for Joining (Welding, Riveting, Stud, Sealing) Applications.

Robot programming: -Specialized in Robots -KUKA, Fanuc, ABB, Yaskawa, Panasonic in multi-applications like Spot Weld, MIG weld, Material handling, Sealant and Hemming.

Robotic Simulation : -Process simulation, Robcadsoftware's (OLP) offline programming In OLP module with RCS link.

Division 04

Electricals & Controls

Control System Automation –Contract Manufacturing

Controls : -Electrical Design, Panel Building, Wiring/Piping –Electrical & Pneumatic, Field Wiring, Electrical Integration, MES programming –Hardware/ Software.

Supply of PLC Hardware Along with Control Panel (MS / SS / Flameproof)

Supply of LT PDB Panels, VFD Panels, MCC Panels

APFC Panels and PLC panels

Relay Based Control Panels.

Contract manufacturing of Panels

Control System

Overseas projects

Coming Soon

Control System Products –Contract Manufacturing

Coming Soon

Division 05

Consulting Services

Automaton & Robotics Consulting

Support for RFQ, Proposal, Design, manufacturing, Installation & Commissioning

of Automation Lines – Joining, Welding, Sealing, Handling Systems.

I4.0 Consulting Through Independent Consultant

To identify the clear roadmap for I4.0 implementation and suggestions

for correct way of implementation.

Embedded System Design

Services to help you build your one products

A Design services and consulting services for embedded system design,

product development, reverse engineering and for building world class

products.

System's Engineering Consulting

New and innovative approach of product lifecycle Management

Automation Projects

Support for RFQ, Proposal, Design, manufacturing, Installation & Commissioning of Automation Lines –Joining, Welding, Sealing, Handling Systems.

We have good network of suppliers in Mechanical, Electrical as well as Major Bought-Outs.

We charge only consulting fees, all purchase & decision will be taken by your team. We will only align the best solution to you with best possible rates.

Embedded System Design

Services to help you build your one products

A Design services and consulting services for embedded system design, product development, reverse engineering and for building world class products.

I4.0 Consulting Through Independent Consultant

To identify the clear roadmap for I4.0 implementation and suggestions

for correct way of implementation.

System's Engineering Consulting

New and innovative approach of product lifecycle Management

Sectors

Agriculture

Hospitality

PharmaIndustry

Construction

Automotive

Aerospace

Manufacturing

Power & Energy

Oil & Gas

Railways

Our Clients

Jonah William

Photographer

Jonah William

Photographer

We don't sell products, we solve problems.

We are proud to provide our clients with high-quality service through our 30+ year history of success with working on complex projects from start to finish

Solution

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